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INSPECTION
PROCESS |
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Inspect
and repair light assembly. |
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Inspect
and repair thread stand including replacing
missing eyelets, thread holders and repairing
damaged tension assemblies. |
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Upper
tension tree inspection,
which includes replacing worn check springs, thread
break posts and missing or cracked eyelets. Inspect
head boards for correct dip switch settings and
check for loose connections. |
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Head
repair and inspection,
which includes removing all head covers and replacing
worn drivers, fixing bases, take-up levers, connecting
links and drive shafts. Replacing all O-rings,
needles, hooks and trimmer blades. Replacing all
worn needle bars, springs and throat plates. Inspect
and replace worn needle bar felts and thread clamp
assemblies. Inspect gears for proper mesh and
lubrication. Replace missing gear covers. Inspect
and lubricate shaft bushings. Inspect all solenoid
assemblies. |
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Disassemble
pantograph and replace worn bushings
and guide rails. Inspect metal guide rails and
bearing packs for proper alignment. Inspect and
replace missing or worn felt on pantograph. Replace
worn upper bushings and guide rails. |
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Inspect
drop table assembly for proper working
order, when applicable. |
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Clean
driver box and check fuses. Inspect
for proper power settings. |
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Update
software to latest version. Check machine
electronics including thread break detection,
automend, start/stop switches, scaling and rotation.
Make sure all solenoids are working properly,
including the thread clamp and trimming solenoids. |
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Sew
machine, using a 26,000-stitch design,
which utilizes all the various stitches, stitch
directions and all color changes. For machine
to pass inspection it should sew this design with
no more than 1 thread break per head. |
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Clean
machine thoroughly and lubricate all
factory prescribed points. |
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Final
review. Review all above points and
make sure that the machine has all the necessary
parts in working order. |
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Pack
all machine accessories,
bubble wrap automat, cover machine with plastic
sheeting and shrink- wrap entire machine. |
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